The horizontal fermenter is a modern industrial device designed for the preparation, maturation, and storage of sourdough in bakery production. Its horizontal cylindrical design allows easy access, efficient mixing, and simple emptying, making it an ideal solution for production plants of all sizes.
Made from high-quality stainless steel (inox), the fermenter ensures the highest hygienic standards, durability, and easy maintenance. The built-in temperature and fermentation time control system creates optimal conditions for the development of natural microflora — lactobacilli and yeasts — which give the dough fullness, aroma, and stability.
Key features:
Volume tailored to bakery needs — from 100 L upwards
Insulated casing with cooling or heating system
Precise process control — manual or automatic
Bottom valve for quick and easy dough discharge
Optional CIP (Clean‑in‑Place) system in agreement with the customer — for automatic cleaning without disassembly
Longer freshness and better bread taste
Faster and more controlled production — ideal for medium and large capacities
Time savings and reduced need for manual labor
The vertical fermenter is an industrial device positioned upright, designed for controlled fermentation and storage of sourdough in bakery production. Due to its vertical cylindrical design, this type of fermenter occupies less floor space, making it a practical solution for bakeries with limited room.
It is made of stainless steel (AISI 304/316), ensuring high hygiene standards, easy maintenance, and durability. It is equipped with a thermal jacket for heating and/or cooling, as well as a system for precise control of temperature and fermentation duration.
Key features:
Space-saving vertical design for production facilities
Volume from 100 L upwards, depending on requirements
Temperature and fermentation time control system
Bottom valve for easy discharge
Option to integrate CIP system for automatic cleaning
Ideal for space-constrained production facilities
Consistent quality and fermentation under controlled conditions
Reduced manual labor and accelerated production process
Easy maintenance and high hygiene levels throughout all phases
CIP (Clean-In-Place) is an automated system for internal cleaning of equipment such as fermenters, tanks, and pipelines, without the need for disassembly or manual cleaning. It is used in the bakery, milling, food, and pharmaceutical industries where hygiene is paramount.
The CIP system aims to provide quick, thorough, and reliable cleaning of production equipment, reduce water and chemical consumption, and increase production efficiency and safety.
Key features:
Automatic cleaning without equipment disassembly
Multiple cycles: rinsing, alkaline cleaning, disinfection, final rinsing
Control unit (manual or automatic – PLC)
Tanks for water, detergents, and disinfectants
Pumps, valves, and sensors for flow, temperature, and conductivity control
Optional return system for solution reuse (recirculation)
Higher hygiene level and production reliability
Shortened cleaning time and reduced costs
Reduced water and chemical consumption
Minimized risk of contamination
Ideal solution for equipment in continuous production (fermenters, mixers, lines)
Industrial silos are used for storage and dosing of raw materials in bulk form such as sugar, salt, flour, starch, mill residues, powdered and granulated additives. They are constructed to provide safe, hygienic, and controlled material logistics in the food and process industry.
Silos can be internal or external, made from stainless steel or aluminum depending on the raw material type and production conditions.
Key features:
Volume according to production needs
Made of AISI 304/316, AlMg
Conical bottom with vibro-fluidization for easy emptying
Integrated sensors for fill and empty levels
Possibility of integration into automatic dosing and transport systems
Dust and pressure control filters
Optional load cells for weight measurement
Safe raw material storage under controlled conditions
Reduces manual labor and improves production efficiency
Enables automatic dosing and precise recipe control
Saves space and simplifies logistics within the production facility
Ability to connect with conveyors, screw conveyors, and weighing systems
Transport pipelines are an essential part of automated production processes, enabling safe, continuous, and hygienic transport of raw materials such as flour, sugar, salt, additives, powdered and granulated components, as well as liquids.
Pipeline systems are individually designed according to production layout, transport volume, and physical properties of the materials.
Key features:
Made of stainless steel (AISI 304/316) or AlMg (for certain food conditions)
Fully enclosed system – prevents contamination and material loss
Smooth internal surfaces – for easy cleaning and minimal residue retention
Manual or automatic cleaning option (CIP)
Various diameters and shapes (straight, angled, Y-branches, etc.)
Customized connections to silos, dosing points, mixers, and packaging
Dosing can be vacuum, blowing, pump-assisted, etc.
Dosing points are key locations within the production process where raw materials such as flour, salt, sugar, water, oils, and additives are automatically or manually dosed into mixers, fermenters, or other process lines. Their primary role is to ensure precision, reliability, and continuity in recipe preparation, resulting in high and consistent product quality.
Depending on production capacity and automation level, dosing points can be manual, semi-automatic, or fully automated, with integration into centralized production management systems (SCADA, PLC, HMI).
Key features:
Precise dosing of raw materials according to predefined recipes
Ability to dose multiple lines or mixers simultaneously
Systems with load cells for accurate quantity control
Control panels with touchscreens (HMI)
Integration with conveyors, silos, and mixers
Automatic recipe recognition and batch dosing records
Optional scanners for operator and raw material identification
Improved product quality and uniformity
Reduced raw material consumption and waste
Reduced human error possibility
Faster batch preparation and better recipe control
Capability to track and archive each dosing event (traceability)
In the modern food, bakery, and processing industries, precise dosing of raw materials is a crucial phase in achieving standardized, high-quality products. We offer a wide range of dosing systems tailored to various raw material types (flour, sugar, additives, powders, liquids) and automation levels.
All systems are designed for easy integration into existing production lines, focusing on accuracy, reliability, and ease of maintenance.
1. Screw dosing systems
Ideal for powdered and granulated materials
Controlled dosing via frequency regulator
Available in coarse and fine dosing versions
Manufactured from stainless steel (AISI 304/316)
2. Gravimetric dosing systems (by weight)
Scales with load cells for mass measurement
Dosing accuracy ±0.1%
Integration with SCADA/PLC systems
Ideal for automatic dosing of flour, salt, sugar
3. Volumetric dosing systems (by volume)
Dosing based on volume chambers or sensors
Simple solution for liquids, oils, and syrups
Quick installation and low maintenance
4. Manual dosing points
Screen with recipes and operator guidance
Connected to electronic scales
Batch identification and data archiving
5. Fully automated dosing stations
Combination of multiple silos, conveyors, and dosing units
Centralized management system (HMI + PLC)
Simultaneous dosing of multiple components into several mixers
TechConstruct is a specialized company providing engineering solutions in the food, bakery, brewing, and pharmaceutical industries. We are engaged in construction, modeling, design, and equipment manufacturing.
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